How the development length is calculated
ACI 318-19 Eq. 25.4.2.4a gives ℓd = fy·ψt·ψe·ψs·ψg / (1.1λ√f′c·(cb + Ktr)/db) · db, not less than 300 mm. ψt = 1.3 for top bars with more than 300 mm of fresh concrete below, ψe accounts for epoxy coating (ψt·ψe ≤ 1.7), ψs = 0.8 for bars up to Ø20, and the new grade factor ψg is 1.0 for Grade 420, 1.15 for Grade 550 and 1.3 for Grade 690. The confinement term (cb + Ktr)/db is capped at 2.5. The simplified Table 25.4.2.3 is shown for comparison; it is usually more conservative.
Hooks under ACI 318-19
The hooked-bar equation changed in 2019: ℓdh = fy·ψe·ψr·ψo·ψc·db1.5 / (23λ√f′c), not less than 8db or 150 mm. ψr = 1.6 unless confining ties are provided (then 1.0), ψo = 1.25 unless the hook ends inside a column core with enough side cover (then 1.0), and ψc = f′c/105 + 0.6 for f′c below 42 MPa. Because of db1.5, large bars need much longer hooks than before.
Lap splices
Tension laps are Class B (1.3ℓd) unless the area provided is at least twice the area required over the whole lap and no more than half the bars are spliced, which allows Class A (1.0ℓd). Compression laps are 0.071·fy·db for fy ≤ 420 MPa, or (0.13fy − 24)·db above that, not less than 300 mm.
Worked example
Ø20 bottom bar, f′c 32 MPa, fy 420 MPa, 50 mm clear cover, 100 mm clear spacing, Ø10 stirrups @ 150 (2 legs), 4 bars in the layer. cb = min(50 + 10, (100 + 20)/2) = 60 mm; Ktr = 40 × 157.1/(150 × 4) = 10.5; (cb + Ktr)/db = 3.52, capped at 2.5. ℓd = 420 × 1.0 × 0.8 × 1.0 / (1.1 × 5.657 × 2.5) × 20 = 432 mm, and the Class B lap is 562 mm. The simplified table would give 707 mm, so the full equation saves about 40%.
FAQ
Why is my ℓd shorter than the "40d" rule of thumb?
Rules of thumb ignore cover, spacing and stirrups. With good confinement, ACI 318-19 allows a much shorter length. With poor confinement or top bars it can be longer than 40d.
What is Ktr and can I ignore it?
Ktr = 40·Atr/(s·n) is the benefit of stirrups crossing the splitting plane. Setting Ktr = 0 (stirrup Ø = 0 here) is always allowed and conservative.
Which bars are "top bars"?
Horizontal bars with more than 300 mm of fresh concrete cast below them in one pour, for example the top steel of deep beams and thick slabs.